MIST SYSTEMS (Micro Water spray)
| INDUSTRY Elimination of dustDust suppression Odor control and Removal Elimination of electrostatic charges Industrial cooling Industrial Humidifiers Special Applications |
ANIMAL FARMS Cattle chickens Horses / Equine Poultry |
BOTANY Humidification Greenhouse Vertical gardens Gardens |
CIVIL Civil works Bars Terraces Restaurants Sports Center |
REMOVAL OF DUST MICRO-PARTICLES.
REQUIREMENT: excessive dust in the workplace and in nearby areas.
SOLUTION: Misting reduce the spread of dust in the air and improves the health of people working in critical areas.
HOW IT WORKS:
The micro mist is more effective in removing the problem of dust particles suspended in the air generated by the handling or processing of industrial materials applications. In fact, traditional systems, such as sprinklers, generate droplets too large to achieve a capillary filtrate, while air systems, such as industrial vacuum cleaners, not always can be installed in places where they are needed, due to problems high costs of design and product / service.
The micro drops of water in the form of very fine mist, have the ability to capture and make dust particles fall to the ground, increasing its specific gravity. For example, coal, wood, concrete, steel, etc.
The mist of micro-droplets can eliminate respirable dust particles from 10 to 1000 microns.
The system consists of a high pressure pump S1 class. The water is forced at a pressure of 80-100 bar, as appropriate, by a pipe network (polyamide, copper and stainless steel AISI 304) and nozzles which generate a mist of droplets with an average diameter, depending on the type dust, varying from 15 microns to 120 microns.
Advantages:
it is the most efficient and flexible system in terms of design and is currently the cheapest in the market.
Ease of design, both for new installations and for those already in operation.
No puddles on the ground is created.
Water consumption and reduced energy. Low maintenance costs.
An effect of reducing electrostatic charges accompanying cooling effect.
Disadvantages:
much use in large open spaces is not recommended, especially if exposed to the wind, except for all those applications where it is necessary to concentrate the fog in one point, for example, a hopper.
Fields of work:
● Mines / Quarries
● Steel Mill / Smelter / Refinery aluminum
● Thermal power stations
● Cement
● Timber Industry
● Ceramics
● Tunnels
● Ports
Micro spray several applications designed to solve the problem of airborne particulates:
● “Go directly to the source” at all points in the machines produce dust during processing of raw materials. For example, hoppers, augers, mills, vibrating screens, conveyors, etc.
● “curtain” to prevent the escape of dust from the ground material deposits or processing.
● “Fog Fall”: for buildings with storage tanks for raw materials.
● “” Fog on vehicle movement “as trucks, bulldozers, trains, etc.
Results obtained by the client:
● Elimination of dust particulates in the workplace.
● Research and development to design a custom product based on customer needs.
● Reduction of inhalation of dust and the harmfulness for the upper and lower airways of people.
● Water consumption and reduced energy.
● Low maintenance costs.
The micro mist Micro spray is effective in both solid and liquid waste. Besides water, the system can also atomize neutralizing chemicals (block the perception of odors), natural (modifying the decomposition process and prevent the formation of odors with biodegrading action) and odor absorbent (modified compounds that cause odors) .
It has been shown that thanks to micro mist cooling, it is possible to reduce the environmental conditions that generate malodor situations. The results obtained are of great interest and benefit. The odor reduction represents an environmental improvement of the area concerned.
REQUIREMENT: reduce the presence of odors in the workplace.
SOLUTION: we are able to identify the problem and improve the surrounding environment.
Fields of application:
• Waste-water treatment plants.
• waste storage facilities.
Results obtained by the client:
• Control of the dispersion and blocking odor.
• The micro mist ensures a healthier work environment and increases the feeling of well-being.
• Flexibility in design and installation.
• Reduced water consumption and energy.
• Low maintenance costs.
Through monitoring data collected in some companies, we have evaluated the course of a working day from June to September.In these companies have seen average temperatures between 32 and 36 ° C in the production departments and warehouses.The temperature increase is primarily due to two factors:
• machines or robots in operation: the heat generated by the engine increases the room temperature.
• Greenhouse effect: when the structure of the ship is not designed to generate a natural air circulation.
REQUIREMENT: reducing high temperatures in the work areas.
SOLUTION: improving the work environment and productivity of workers. Increased attention.
Results obtained by the client:
• The micro mist ensures a healthier work environment and increases the feeling of well-being.
• Reduction of energy consumption.
• Reduction of water consumption.
• Reduced overall cost of exercise.
• Reduction of electrostatic charges.
Cooling liquid chillers
Elimination of dust particulates in trucks
Dust in packs and hopper cars
Cattle
All breeders are well aware of the problem of heat in summer. University studies show that the “heat stress” affects animals, causing various diseases in the short, medium and long term.
In summer the real challenge for breeders is to protect livestock from heat. In fact, for the animal is very important to maintain an optimal body temperature.
It has been shown that thanks to micro mist cooling, can reduce environmental conditions generated by stress caused by heat.The results obtained are of great interest and benefit. The temperature drop is directly beneficial to the animal and allowed to return to its natural cycle.
REQUIREMENT: increase efficiency productivity by reducing heat stress in cattle.
SOLUTION: evaporative cooling with electronic control – custom microclimate.
Results obtained by the client:
• Cattle: Dairy Production + 13% in summer.
• Cattle: increased fertility and longevity.
• Cattle Calves: weight at the end of growth + 10%.
• Cattle Calves: + 8% ingested food.
• Reduced water consumption and energy.
• Low maintenance costs.
Pigs
University studies show that pigs are susceptible to higher temperatures especially in the stables.
Thanks to micro mist cooling can reduce the environmental conditions that generate the stress caused by heat. The results obtained are of great interest and benefit. The temperature drop is directly beneficial to the animal and allowed to return to its natural cycle.
REQUIREMENT: increase efficiency productivity by reducing heat stress pigs.
SOLUTION: evaporative cooling with electronic control – custom micro-climate.
Results obtained by the client:
• The micro mist does not wet the animal.
• Reduction of heat stress.
• Increased food eaten by animals.
• Improved health status of the pigs.
• Reduced water consumption and energy.
• Low maintenance costs.
Equine
In summer, temperatures in the stable range between 34-38 ° C. These values cause in horses: increased stress, decreased appetite, deterioration in the state of health of the animal and an increased presence of insects.
Thanks to micro mist cooling can reduce the environmental conditions that generate the stress caused by heat. The results obtained are of great interest and benefit. The temperature drop is directly beneficial to the animal and allowed to return to its natural cycle.
REQUIREMENT: high temperatures in the stables in summer.
SOLUTION: a micro mist reduces the temperature without wetting, improving animal welfare.
Results obtained by the client:
• The micro mist does not wet the animal.
• Reduction of heat stress.
• Increased food eaten by animals.
• Improving the health of the horses.
• Reduction in the presence of insects.
• Reduced water consumption and energy.
• Low maintenance costs.
Livestock poultry
Asphyxia mortality in poultry increases significantly in summer and many farms have to deal with a serious problem that impairs their production and investment.
Thanks to micro mist cooling, can reduce the environmental conditions that generate the stress caused by heat. The results obtained are of great interest and benefit. The temperature drop is directly beneficial to the animal and allowed to return to its natural cycle.
Installation costs of the system will be a profitable investment in the short term produce daily benefits. It will preserve over time the value of cattle and, more importantly, the health of the animals.
REQUIREMENT: high temperatures in the stables in summer.
SOLUTION: a micro mist reduces the temperature without wetting, improving animal welfare.
Results obtained by customers:
• The micro mist does not wet the animal.
• Animals eat more. Weight increase at the end of growth.
• Reduction of heat stress.
• Reduction in mortality from heat and suffocation.
• Increase in the rate of growth and reproduction.
• Reduced water consumption and energy.
• Low maintenance costs.
The humidification Euspray applies to all crops which require an automatic and continuous humidity control within certain ranges. The control of the correct level of humidity in the greenhouse is a fundamental prerogative for the performance and growth of crops, in order to avoid dehydration of plants.
The results obtained are of great interest and benefit. Scheduled moisture adjustment provides immediate benefits to plants, thereby maintaining a constant development.
REQUIREMENT: creating an optimal microclimate for growing in the greenhouse.
SOLUTION: use the micro mist with a single control unit to manage moisture, temperature and fans.
Results obtained by the client:
• Increased productivity of the greenhouse.
• Maintaining constant moisture levels.
• Creating a micro-climate for each station.
• Automatic Dispersion of chemicals and nutrients.
• Flexibility in design and installation.
• Reduced water consumption and energy.
• Low maintenance costs.
Vertical gardens
The humidification micro spray applies to all crops which require an automatic and continuous humidity control within certain ranges. The control of the correct level of humidity in the greenhouse is a fundamental prerogative for the performance and growth of crops, in order to avoid dehydration of plants.
The results obtained are of great interest and benefit. Scheduled moisture adjustment provides immediate benefits to plants, thereby maintaining a constant development.
REQUIREMENT: creating an optimal microclimate for growing in the greenhouse.
SOLUTION: use the micro mist with a single control unit to manage moisture, temperature and fans.
Results obtained by the client:
• Increased productivity of the greenhouse.
• Maintaining constant moisture levels.
• Creating a microclimate for each station.
• Automatic Dispersion of chemicals and nutrients
• Flexibility in design and installation.
• Reduced water consumption and energy.
• Low maintenance costs.
Gardens
The micro mist fog is also used to create special effects in scenic gardens.
Combining color fogging with multicolored lights to dim mists are generated and enhance the scenic effect. Misting repel insects achieved thanks to a simple physical principle: the fine mist wet wings, causing weight gain and reduced wing beat, resulting in the inability to fly.
REQUIREMENT: highlighting the gardens, repel insects.
SOLUTION: the fog mist is ideal for creating custom choreography and repel insects.
Results obtained by the client:
• Improvement of the choreography of the gardens.
• Reduction in the presence of insects in plants.
• Automatic Dispersion aromas.
• Flexibility in design and installation.
• Reduced water consumption and energy.
• Low maintenance costs.
• Withdrawal from insects.
The process of micro mist not be confused with humidification. In fact, in the process of micro fogging liquid in question (usually water) does not immediately change its aggregation state, ie not instantly goes into the vapor state, but must first an increase in inter facial area separating stage liquid from the gas.
Although in the process of micro mist droplets can be very small, anyway have macroscopic dimensions, ie its state of aggregation is a liquid, not gaseous.
By contrast, during the humidification process fluid undergoes a phase change (from liquid to gas).
Although the theoretical treatment of both processes is different, in practice the two processes may occur sequentially, so that their effects are cumulative. The process of micro nebulization leads to increased heat transfer coefficient between the water and the air, due to the fact that the interface between the two phases is greater the smaller the diameter of the liquid droplets.
Once the droplets are formed, may involve a cooling process, due to evaporation.
The basic thermodynamic process is an adiabatic transformation of the system, so the total energy of the system does not change, but only transformed. In substance, this portion of the energy as heat (caller latent heat) is used to make the water mist becomes gas.
This physical phenomenon of air cooling had already been discovered and used by the ancient Babylonians around 1700 BC when the Babylonian empire reached its peak. In fact, they discovered that water, falling like a waterfall, creating very small particles (micro fogging effect) with a significant cooling of the surrounding air.
How it works
Water taken from the water supply is filtered and pressurized to 100 bar.
Through a fine mist nozzles (0.01 mm = 10 microns, ie one liter of water over 800 million particles obtained H2O) which remains suspended in the air is formed and evaporate before falling down.
This process subtracts heat to the environment, producing the same feeling of freshness that would beneficial approaching a waterfall before reaching the point of getting wet.
Micro mist
Why cools?
Water needs energy (= heat) to evaporate: the water coming from the aqueduct has an average temperature of 12 ° C and once atomized into micro droplets at a pressure of 100 bar, it diffuses into the atmosphere as fog very fine. If the air temperature is below 25 ° C, the micro particles of water evaporates and cooling it subtract heat to atmosphere.
Physics tells us that 2,272 KJ needed to evaporate 1 liter of water. The same amount of heat can shield the environment around us.
Evaporative cooling reduces the temperature of the atmosphere of at least 5 ° C up to 15 ° C.
This system produces billions of years working in nature. Ourselves when we are hot, we sweat, and sweat evaporation, we can keep our almost constant body temperature.
Why not wet?
If we threw one liter of water in the atmosphere, this inevitably fall down, wetting and evaporates within a few hours.
The secret of this system is to reduce the water into very fine droplets with our special nozzles of very small passageways.
Our product, thanks to a sophisticated electronic technology, its precise mechanical components and careful study of the dynamic fluid nozzles causes the evaporation process is quick and efficient and to occur before the water can fall to the ground.
Therefore it is essential to work at very high pressures: the higher the pressure, the smaller the diameter of the drop. Almost 6,900 billion drops are needed to micro misting the equivalent amount of water in a puddle of water 1 meter diameter.